[MR2] MR2 Digest, Vol 25, Issue 1

jmmorgan at comcast.net jmmorgan at comcast.net
Fri May 1 12:30:37 EDT 2009



Randell: 

If Conicelli is local, you must be in the Philly area.  You may want to give RTTuning a call (215-855-5565) in Lansdale to see if they can help you.  Occasionally, they worked on my cars. 

John 


----- Original Message ----- 
From: mr2-request at mr2.com 
To: mr2 at mr2.com 
Sent: Friday, May 1, 2009 12:00:02 PM GMT -05:00 US/Canada Eastern 
Subject: MR2 Digest, Vol 25, Issue 1 

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Today's Topics: 

   1. Rusted struts/plates/etc - repair or not? (Randell Jesup) 
   2. Re: Rusted struts/plates/etc - repair or not? (Steve Bagdon) 
   3. Re: Rusted struts/plates/etc - repair or not? (Dave) 


---------------------------------------------------------------------- 

Message: 1 
Date: Thu, 30 Apr 2009 17:05:39 -0400 
From: Randell Jesup <rjesup at wgate.com> 
Subject: [MR2] Rusted struts/plates/etc - repair or not? 
To: "mr2\@mr2.com" <mr2 at mr2.com> 
Message-ID: <ybubpqd6ee4.fsf at jesup.eng.wgate.com> 
Content-Type: text/plain; charset=us-ascii 

After posting (a few times), lurking (occasionally) and ignoring (mostly) 
this making list for years, I have a real dilemma: 

I have an SW20 '91 Turbo MR2, ABS, white, ~125K miles. 

Background: 
    Paint is so-so -- VERY dirty right now; some chipping/peeling on rear 
    bumper and front, I think the right-side had damage since the paint on 
    the door hasn't aged the same as the rest of the car.  Bought in '99 at 
    ~85-90K miles.  Driven a few times a week in the spring/summer/fall, 
    every week or two in the winter.  Interior isn't bad; a little worn. 
    Replaced emergency brake cable in 2000ish.  Shift boot replaced. 
    Passenger window replaced (break-in).  Stock radio has startup-squeal, 
    backlight on display recently died.  Antenna tends to stick going down, 
    but with a tap will retract. 
     
    All 4 brakes calipers and discs were replaced a few years ago (bought 
    parts and had a local shop do it).  Newish tires.  Squirrel ate through 
    the wiring for the cruise control.  Alternator replaced back in 2000 or 
    2001.  Sits outdoors, and I live on a 1/4-mile long gravel trail (with 
    paved driveway), which is often bumpy/potholed.  Fast; engine is 
    strong; full boost; some oil getting past seals in turbo I suspect. 
    Distributor needs rebuild (oil under cap); I think I have a kit already 
    sitting in the basement (for years).  Some electrical connection in the 
    door is iffy, and the locks tend to unlock themselves especially on 
    bumpy roads.  Clutch seems good (I think it got replaced not long 
    before I bought it.)  Gets 1500-2000 miles per quart of oil at a guess. 

Dealer just failed it for inspection due to the struts being dead, and the 
mounts, perches, and nuts all being rusty.  He said the front springs were 
"about to come through", and didn't want to touch any of the suspension 
(there was a rattle from the rear strut I wanted him to look at) - said he 
was sure if he tried to touch it things would start breaking.  He says not 
worth fixing unless it's sentimental; new struts, mounts, bushings, bolts, 
boots are needed.  Maybe new springs.  His estimate was roughly $2800 (1/2 
of that parts). 


Pricing at Conicelli (which is local == plus tax), I get: 
Front struts: 2 at 102.57 or two's r' us GR-2's @137.50 (pair) 
      mounts: 2 at 72.31 (or go with units from two's r' us 2 at 62.00) 
      insulators: 2@$8.xx 
Rear struts:  2 at 113.67 or two's r' us GR-2's @137.50 (pair) 
      mounts: 2 at 104.83 
      insulators: ?? (2@$8.xx?) 

Boots:    4 at 17 
Bushings: 4 at 6.58 
Springs: circa $60 each (stock) 
I'm sure some other parts would be needed, nuts, etc.  I'm guessing 
from Conicelli it would be $800-1000 in parts, maybe a bit more. 


Obviously, that's just parts.  Add to the fun that while I have the ability 
and most of the tools (with some digging), I'm both out of practice, VERY 
busy at work, and have a 10-month-old (i.e. no free time - when we get 
home, we're spending time with her), and on the weekends I'm also dealing 
with house maintenance and gardening.  And my wife is Very Not Pleased that 
some parts of the house are a mess (mostly piles of my stuff, being a 
packrat). 

I either need to take it to a less-nosy person for inspection and put this 
off until I have time, get rid of it, or bite the bullet and pay someone to 
fix it.  Or decide the dealer (who generally has been ok, with some 
annoyances) is overblowing the issues. 

Realistically, how much time would it take me to do this myself, with the 
likely fun of rusty bolts, etc?  My wife would be VERY skeptical of such an 
idea, note, given my propensity to under-estimate times to do things I want 
to do and she doesn't want me to spend the time on... :-) 

How much is a '91T in this sort of condition worth? 

Thanks for any advice. 

-- 
Randell Jesup, Worldgate (developers of the Ojo videophone), ex-Amiga OS team 
rjesup at wgate.com 
"The fetters imposed on liberty at home have ever been forged out of the weapons 
provided for defence against real, pretended, or imaginary dangers from abroad." 
                - James Madison, 4th US president (1751-1836) 




------------------------------ 

Message: 2 
Date: Thu, 30 Apr 2009 19:36:29 -0400 
From: "Steve Bagdon" <mr2 at bagdon.com> 
Subject: Re: [MR2] Rusted struts/plates/etc - repair or not? 
To: "'Randell Jesup'" <rjesup at wgate.com>,        <mr2 at mr2.com> 
Message-ID: <206FC706265F4CF58160DCF3508AB753 at D430> 
Content-Type: text/plain;        charset="us-ascii" 

Sounds like Blue Velvet. Sounds that the dealer is being dramatic about 
the struts coming through. 

How long to do the work? If you have the tools, probably a day. One 
advantage is if you are tossing the old struts/mounts/bolts, you'd just 
pull the gland nut, reassemble, and you're done. If you were actually 
going to try to save the mount, that would add considerable time. Figure 
a Sat's of work. 

How much is it worth? Anybody's guess. $3k? Less in it's current 
condition? 

Steve B. 
MR2-less 

-----Original Message----- 
From: mr2-bounces at mr2.com [mailto:mr2-bounces at mr2.com] On Behalf Of 
Randell Jesup 
Sent: Thursday, April 30, 2009 5:06 PM 
To: mr2 at mr2.com 
Subject: [MR2] Rusted struts/plates/etc - repair or not? 


After posting (a few times), lurking (occasionally) and ignoring 
(mostly) this making list for years, I have a real dilemma: 

I have an SW20 '91 Turbo MR2, ABS, white, ~125K miles. 

Background: 
    Paint is so-so -- VERY dirty right now; some chipping/peeling on 
rear 
    bumper and front, I think the right-side had damage since the paint 
on 
    the door hasn't aged the same as the rest of the car.  Bought in '99 
at 
    ~85-90K miles.  Driven a few times a week in the spring/summer/fall, 
    every week or two in the winter.  Interior isn't bad; a little worn. 
    Replaced emergency brake cable in 2000ish.  Shift boot replaced. 
    Passenger window replaced (break-in).  Stock radio has 
startup-squeal, 
    backlight on display recently died.  Antenna tends to stick going 
down, 
    but with a tap will retract. 
     
    All 4 brakes calipers and discs were replaced a few years ago 
(bought 
    parts and had a local shop do it).  Newish tires.  Squirrel ate 
through 
    the wiring for the cruise control.  Alternator replaced back in 2000 
or 
    2001.  Sits outdoors, and I live on a 1/4-mile long gravel trail 
(with 
    paved driveway), which is often bumpy/potholed.  Fast; engine is 
    strong; full boost; some oil getting past seals in turbo I suspect. 
    Distributor needs rebuild (oil under cap); I think I have a kit 
already 
    sitting in the basement (for years).  Some electrical connection in 
the 
    door is iffy, and the locks tend to unlock themselves especially on 
    bumpy roads.  Clutch seems good (I think it got replaced not long 
    before I bought it.)  Gets 1500-2000 miles per quart of oil at a 
guess. 

Dealer just failed it for inspection due to the struts being dead, and 
the mounts, perches, and nuts all being rusty.  He said the front 
springs were "about to come through", and didn't want to touch any of 
the suspension (there was a rattle from the rear strut I wanted him to 
look at) - said he was sure if he tried to touch it things would start 
breaking.  He says not worth fixing unless it's sentimental; new struts, 
mounts, bushings, bolts, boots are needed.  Maybe new springs.  His 
estimate was roughly $2800 (1/2 of that parts). 


Pricing at Conicelli (which is local == plus tax), I get: 
Front struts: 2 at 102.57 or two's r' us GR-2's @137.50 (pair) 
      mounts: 2 at 72.31 (or go with units from two's r' us 2 at 62.00) 
      insulators: 2@$8.xx 
Rear struts:  2 at 113.67 or two's r' us GR-2's @137.50 (pair) 
      mounts: 2 at 104.83 
      insulators: ?? (2@$8.xx?) 

Boots:    4 at 17 
Bushings: 4 at 6.58 
Springs: circa $60 each (stock) 
I'm sure some other parts would be needed, nuts, etc.  I'm guessing from 
Conicelli it would be $800-1000 in parts, maybe a bit more. 


Obviously, that's just parts.  Add to the fun that while I have the 
ability and most of the tools (with some digging), I'm both out of 
practice, VERY busy at work, and have a 10-month-old (i.e. no free time 
- when we get home, we're spending time with her), and on the weekends 
I'm also dealing with house maintenance and gardening.  And my wife is 
Very Not Pleased that some parts of the house are a mess (mostly piles 
of my stuff, being a packrat). 

I either need to take it to a less-nosy person for inspection and put 
this off until I have time, get rid of it, or bite the bullet and pay 
someone to fix it.  Or decide the dealer (who generally has been ok, 
with some 
annoyances) is overblowing the issues. 

Realistically, how much time would it take me to do this myself, with 
the likely fun of rusty bolts, etc?  My wife would be VERY skeptical of 
such an idea, note, given my propensity to under-estimate times to do 
things I want to do and she doesn't want me to spend the time on... :-) 

How much is a '91T in this sort of condition worth? 

Thanks for any advice. 

-- 
Randell Jesup, Worldgate (developers of the Ojo videophone), ex-Amiga OS 
team rjesup at wgate.com "The fetters imposed on liberty at home have ever 
been forged out of the weapons provided for defence against real, 
pretended, or imaginary dangers from abroad." 
                - James Madison, 4th US president (1751-1836) 


_______________________________________________ 
MR2 Mailing List 
MR2 at mr2.com 
http://mr2.com/mailman/listinfo/mr2_mr2.com 




------------------------------ 

Message: 3 
Date: Thu, 30 Apr 2009 19:47:14 -0400 
From: Dave <mr2srule at att.net> 
Subject: Re: [MR2] Rusted struts/plates/etc - repair or not? 
To: MR2 Email <mr2 at mr2.com> 
Message-ID: <9F583E2C-7DEC-459B-BBD5-1CD188F0AA2B at att.net> 
Content-Type: text/plain; charset=US-ASCII; format=flowed; delsp=yes 

Boy do I understand the small child / wife / work / no time thing!  I   
always try to keep my car work to manageable bunches so I get done in   
no more than half a day.  That said, you can easily do the struts in   
this time if you have the tools and space.  However, to really go fast   
and save even more money, I'm sure someone on this list has a set of   
fully assembled spare strut/spring assemblies to send you that have   
decent struts.  With that you'd only need to remove the strut   
assemblies and bolt in new ones which is only a handful of nuts/ 
bolts.  If not here, check the forums. 

Your biggest problem will probably be the sway bar links (which may be   
bad if you have a clunk, BTW) which tend to get quite nasty to get off   
with rust.  For that, get a can of PB Blaster and spray every nut with   
it an hour before you do the job - it will seriously help the rusty   
bolt problem.  You don't have to use a lot of it, I have one can that   
has lasted many many years and cars. 

Dave A. 


On Apr 30, 2009, at 5:05 PM, Randell Jesup wrote: 

> After posting (a few times), lurking (occasionally) and ignoring   
> (mostly) 
> this making list for years, I have a real dilemma: 
> 
> I have an SW20 '91 Turbo MR2, ABS, white, ~125K miles. 
> 
> Background: 
>    Paint is so-so -- VERY dirty right now; some chipping/peeling on   
> rear 
>    bumper and front, I think the right-side had damage since the   
> paint on 
>    the door hasn't aged the same as the rest of the car.  Bought in   
> '99 at 
>    ~85-90K miles.  Driven a few times a week in the spring/summer/ 
> fall, 
>    every week or two in the winter.  Interior isn't bad; a little   
> worn. 
>    Replaced emergency brake cable in 2000ish.  Shift boot replaced. 
>    Passenger window replaced (break-in).  Stock radio has startup- 
> squeal, 
>    backlight on display recently died.  Antenna tends to stick going   
> down, 
>    but with a tap will retract. 
> 
>    All 4 brakes calipers and discs were replaced a few years ago   
> (bought 
>    parts and had a local shop do it).  Newish tires.  Squirrel ate   
> through 
>    the wiring for the cruise control.  Alternator replaced back in   
> 2000 or 
>    2001.  Sits outdoors, and I live on a 1/4-mile long gravel trail   
> (with 
>    paved driveway), which is often bumpy/potholed.  Fast; engine is 
>    strong; full boost; some oil getting past seals in turbo I suspect. 
>    Distributor needs rebuild (oil under cap); I think I have a kit   
> already 
>    sitting in the basement (for years).  Some electrical connection   
> in the 
>    door is iffy, and the locks tend to unlock themselves especially on 
>    bumpy roads.  Clutch seems good (I think it got replaced not long 
>    before I bought it.)  Gets 1500-2000 miles per quart of oil at a   
> guess. 
> 
> Dealer just failed it for inspection due to the struts being dead,   
> and the 
> mounts, perches, and nuts all being rusty.  He said the front   
> springs were 
> "about to come through", and didn't want to touch any of the   
> suspension 
> (there was a rattle from the rear strut I wanted him to look at) -   
> said he 
> was sure if he tried to touch it things would start breaking.  He   
> says not 
> worth fixing unless it's sentimental; new struts, mounts, bushings,   
> bolts, 
> boots are needed.  Maybe new springs.  His estimate was roughly   
> $2800 (1/2 
> of that parts). 
> 
> 
> Pricing at Conicelli (which is local == plus tax), I get: 
> Front struts: 2 at 102.57 or two's r' us GR-2's @137.50 (pair) 
>      mounts: 2 at 72.31 (or go with units from two's r' us 2 at 62.00) 
>      insulators: 2@$8.xx 
> Rear struts:  2 at 113.67 or two's r' us GR-2's @137.50 (pair) 
>      mounts: 2 at 104.83 
>      insulators: ?? (2@$8.xx?) 
> 
> Boots:    4 at 17 
> Bushings: 4 at 6.58 
> Springs: circa $60 each (stock) 
> I'm sure some other parts would be needed, nuts, etc.  I'm guessing 
> from Conicelli it would be $800-1000 in parts, maybe a bit more. 
> 
> 
> Obviously, that's just parts.  Add to the fun that while I have the   
> ability 
> and most of the tools (with some digging), I'm both out of practice,   
> VERY 
> busy at work, and have a 10-month-old (i.e. no free time - when we get 
> home, we're spending time with her), and on the weekends I'm also   
> dealing 
> with house maintenance and gardening.  And my wife is Very Not   
> Pleased that 
> some parts of the house are a mess (mostly piles of my stuff, being a 
> packrat). 
> 
> I either need to take it to a less-nosy person for inspection and   
> put this 
> off until I have time, get rid of it, or bite the bullet and pay   
> someone to 
> fix it.  Or decide the dealer (who generally has been ok, with some 
> annoyances) is overblowing the issues. 
> 
> Realistically, how much time would it take me to do this myself,   
> with the 
> likely fun of rusty bolts, etc?  My wife would be VERY skeptical of   
> such an 
> idea, note, given my propensity to under-estimate times to do things   
> I want 
> to do and she doesn't want me to spend the time on... :-) 
> 
> How much is a '91T in this sort of condition worth? 
> 
> Thanks for any advice. 
> 
> -- 
> Randell Jesup, Worldgate (developers of the Ojo videophone), ex- 
> Amiga OS team 
> rjesup at wgate.com 
> "The fetters imposed on liberty at home have ever been forged out of   
> the weapons 
> provided for defence against real, pretended, or imaginary dangers   
> from abroad." 
>                 - James Madison, 4th US president (1751-1836) 
> 
> 
> _______________________________________________ 
> MR2 Mailing List 
> MR2 at mr2.com 
> http://mr2.com/mailman/listinfo/mr2_mr2.com 




------------------------------ 

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http://mr2.com/mailman/listinfo/mr2_mr2.com 


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